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Maximise Machine Performance with Navigator™ and Yankee Operation Intelligence
Learn how Nalco Water’s Navigator Technology and Yankee Operation Intelligence helps a tissue customer improve machine speed, winder speed and uptime.
Insight
A customer in the tissue and towel industry located in North America came to Nalco Water looking to improve productivity on a conventional machine producing 100 TPD. The Nalco Water experts selected a solution from our robust portfolio of adhesive, modifier and release products to provide tissue and towel makers with an optimal programme to reach their performance objectives.
Innovation
Nalco Water’s field and technical expertise allows us to optimise our robust portfolio to fit the individual needs of each customer. For our customer in North America who aimed to improve their machine’s productivity, we chose Navigator 64807 adhesive and coupled it with the 64601 PLUS modifier. This portfolio, combined with expertise and digital solutions like Yankee Operation Intelligence, improves productivity, product quality and Yankee protection.
Results
Implementing Navigator 64807 adhesive and the 64601 PLUS modifier, combined with Yankee Operation Intelligence, increased machine speed by 6% and winder speed by 2.6%, yielding $1.4M in productivity gains. Not only was the machine runnability improved through better transfer and stability, the blade performance was also maintained and insufficient doctor loading identified which improved the sheet profile at the higher speeds. The reduced dusting and fire hazard also helped to protect mill personnel.
Annual Savings
-
Productivity
6%*Increased Machine Speed
2.6%*
Increased Winder Speed
-
Human Health & Safety
Reduced dusting and fire hazard* -
>$1,400,000 USD
Total Value Delivered
*Client Supplied Data
Featured Technology:
Yankee Operation Intelligence
Yankee Operation Intelligence provides greater visibility on the machine asset that matters most. This offering includes software and hardware that monitors creping and cleaning blades, providing actionable insights so that operators can make more informed decisions. With Yankee Operation Intelligence, customers can monitor creping and cleaning blades, detect chatter and benchmark performance to improve coating efficiency.